Automatic and Semi-Automatic Filling Machines
Automatic Filling Machines for Industrial Production
Precision. Flexibility. American-made since 1985. ProSys designs and manufactures automatic filling machines for a wide range of industries and applications, from semi-automatic systems for short runs to fully automated, high-speed production lines running hundreds of units per minute. Whatever your product, your container, or your production volume, ProSys filling systems perform.
From Semi-Automatic to Fully Automated Packaging Systems
Finding the Right Fit for Your Application
Not every production environment calls for the same level of automation. ProSys builds filling systems across the full spectrum, from manual and semi-automatic configurations for lower-volume or specialty applications to fully automated packaging systems designed to run with minimal operator intervention at high speed.
The right automatic filling machine for your line depends on a few key factors:
- the viscosity of your product
- the container format you’re filling
- your required output rate
- how much flexibility you need for changeovers between SKUs.
ProSys systems are engineered to handle all of these variables, and our team works directly with your production requirements to recommend or design the best fit.
Semi-Automatic Systems: Precision Without the Full Line
For operations that need consistent, accurate fills without the footprint or cost of a fully automated line, ProSys semi-automatic filling machines deliver performance and reliability with operator-assisted loading and unloading. These systems are a strong fit for liquid products (from low-viscosity solutions to creams and gels) where close operator control during filling supports quality assurance requirements or regulatory protocols.
Semi-automatic liquid filling is particularly well-suited to:
- Pharmaceutical and medical product manufacturers moving production in-house for the first time
- Contract packagers running short-run or specialty SKUs
- Growing operations that need an entry point before committing to full automation
Semi-automatic configurations are available across ProSys’s tube, syringe, and cartridge filling lines. All share the same servo-driven fill station technology as ProSys’s fully automated systems, so the precision and repeatability don’t change as you scale.
Fully Automatic Systems: High Output, Consistent Results
When production volume demands it, ProSys fully automatic filling and sealing machines take over the entire fill-and-close cycle. From container loading and orientation through filling, closing, and discharge, these systems are designed to run continuously at speed with minimal manual intervention.
All ProSys automated systems feature servo-driven fill stations, which provide unmatched accuracy, programmable fill profiles, and the ability to handle a variety of viscosities within the same platform. Production rates range from 20 to over 200 units per minute depending on the system and format.
Integrated Filling and Sealing Machine Systems
Filling and sealing are rarely independent operations. ProSys builds integrated filling and sealing machines that handle both steps in a single continuous system, eliminating handoffs between equipment and reducing the risk of contamination, inconsistency, or line stoppages.
Depending on the container format, ProSys sealing options include crimping for aluminum and laminate tubes, overcap and plunger insertion for cartridges, and custom closure stations for specialty packaging. Every system is engineered as a complete solution including fill station, closure station, and all transfer and handling components; so what arrives on your floor is a production-ready line, not a collection of components to integrate yourself.
ProSys Filling Systems: Explore by Product Format
ProSys manufactures filling systems across a variety of product categories, and each solution is engineered for unique container and industry requirements.
RT60 Tube Fillers
to 70 Per Minute
Medium Speed automated filling and closing of squeeze tubes. Tube filling machines include a tube bulk bin, load ramp, orient, fill station and closure stations for plastic, laminate or aluminum tubes.
RT90 Tube Fillers
to 90 Per Minute
High Speed automated filling and closing of squeeze tubes. Systems include a tube bulk bin, load ramp, orient, fill station and closure stations for plastic, laminate or aluminum tubes.
